Process Technology Tytan Instruction Manual

TYTANTM Inline Water Heater Instruction Manual www.process-technology.com 7010 Lindsay Dr., Mentor, OH 44060 Phone: 440-974-1300 Fax: 440-

MODEL NUMBER: Process Technology model numbers are designed to offer some description of the heater construction, including features and options. The

Model Number (Continued): Model Number Explanation: Provided below is an example of a typical model number along with an explanation of each part. T

Model Number Explanation (continued): TY-072-480-3-SC-RI c d e f g e Heater Voltage. The first character following

FACILITY REQUIREMENTS: Before installing the TYTAN inline water heater confirm the facility requirements listed below. Space Requirements: The TYT

Facility Requirements (continued): Water Plumbing Requirements: The customer supplied inlet and outlet plumbing must be rated to withstand temperature

INSTALLATION: NOTE: The mounting and installation of this unit should only be performed by qualified personnel. Inspection and Uncrating: The wall-mo

INSTALLATION (Continued): Uncrating the wall-mounted units: 3) Remove the top of the crate. 4) Remove any protective packaging material and any othe

INSTALLATION (Continued): Positioning and Mounting: Wall-mounted units: The wall-mounted TYTAN units must be anchored to a support structure that can

INSTALLATION (Continued): Plumbing: The plumbing installation of this unit should only be performed by qualified technicians. Verify that the water

INSTALLATION (Continued): Plumbing (Continued): When tightening all connections on this unit, be sure to support the TYTAN heater connection to preve

TABLE OF CONTENTS: RELATED DOCUMENTS ... 3 INTRODUCTION...

INSTALLATION (Continued): Plumbing (Continued): PRV Plumbing Connection: 1) Test fit the drain pipe to insure proper length. The PRV must be connec

INSTALLATION (Continued): Wiring: 2) Remove front cover of the control side of the cabinet by loosening the cover mounting screws. 3) Cut a hole in

INSTALLATION (Continued): Wiring: RC1 (RS232), RC2 (RS485) Options: Serial Communication Interface: Figure 10: Location of optional interface connect

INSTALLATION (Continued): Wiring: RC3 (4-20 mA) Option: Process Output: Units provided with the RC3 option will include a 4-pin connector plug, for wi

INSTALLATION (Continued): Wiring: RC3 option process output pin assignment: Pin Number Signal Signal type Description 1, 2 EMO Input, Dry contacts

OPERATIONS: Control Panel: Figure 14: Temperature Controller and Control Panel. The TYTAN Heating System incorporates a self-tuning, PID microprocess

OPERATIONS (Continued): Temperature Controller E5CN: This section contains information for the E5CN controller only. Do not use these instructions f

OPERATIONS for E5CN (Continued): Display Symbols: Operation Indicators: ALM1: Illuminates when the alarm 1 setting is ON (tripped) (120°C). ALM2:

OPERATIONS for E5CN (Continued): Using the keys: This section describes the basic functions of the front panel keys. Level Key: Press this key to mo

OPERATIONS for E5CN (Continued): Mode Parameter Settings: The Omron E5CN temperature controller has been programmed prior to shipment, so no additiona

RELATED DOCUMENTS: The following documents are to be used in conjunction with this manual: ANSI/NFPA70 – National Electric Code→, latest edition. T

OPERATIONS for E5CN (Continued): Changing Primary Set Point: The process Set Point can be changed in the normal display mode. 1. 2. Press the up and

OPERATIONS for E5CN (Continued): PID Tuning: The Omron E5CN temperature controller incorporates the capability of automatically tuning the PID paramet

OPERATIONS for E5CK: Temperature Controller E5CK: This section contains information for the E5CK controller only. Do not use these instructions for

OPERATIONS for E5CK (Continued): A/M key: Switches the controller between auto and manual operation. Display key: Allows selection of the mode when d

OPERATIONS for E5CK (Continued): Selecting Modes: The modes are selected by pressing the Display Key for one second or greater. The up and down arrow

OPERATIONS for E5CK (Continued): Mode Parameter Settings: The Omron E5CK temperature controller has been programmed prior to shipment, so no additiona

OPERATIONS for E5CK (Continued): Changing Primary Set Point: The process Set Point can be changed in the level 1 mode menu. 3. 4. Press the Display K

OPERATIONS for E5CK (Continued): High Alarm: The Digital Temperature Controller incorporates an independent alarm. The High Process Temperature Alarm

OPERATIONS for E5CK (Continued): PID Tuning: The Digital Temperature Controller incorporates the capability of automatically tuning the PID parameters

OPERATIONS (Continued): Over-Temperature Controller FDC-L91: 1. This over-temperature controller is located inside the electrical portion of the

INTRODUCTION: The following symbols and warning labels appear on the unit and in the instruction manual. The table below provides an explanation of

OPERATIONS (Continued): Mode Parameter Settings: The Futuredesign FDC-L91 temperature controller has been programmed prior to shipment, so no programm

OPERATIONS (Continued): Programming FDC-L91: Every time the primary set point of the main controller E5CN is modified, the SP2 setting on the over-te

OPERATIONS (Continued): System Start-Up: 1) Turn on water at its supply source. Allow water to flow for several minutes to insure that all entrapped

MAINTENANCE: The Tytan water heater requires only a routine inspection every 6 months to check the operation of the various operation and safety devic

WARRANTY: All PROCESS TECHNOLOGY equipment, heaters and controls have been carefully inspected before shipping and are warranted to be free from defec

INTRODUCTION (Continued): The TYTAN water heater is designed for inline heating of de-ionized (DI) water, city water, reverse-osmosis (RO) water, and

SYSTEM SPECIFICATIONS: Product TYTAN inline titanium water heater Standards UL, cUL standard CE, SEMI S3 optional (-SC) Available Wattag

SYSTEM SPECIFICATIONS (Continued): Figure 1: Dimensional Drawing, 12kW – 48kW Units M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07 7

SYSTEM SPECIFICATIONS (Continued): Figure 2: Dimensional Drawing, 72kW Unit M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07 8

SYSTEM SPECIFICATIONS (Continued): Figure 3: Dimensional Drawing, 96kW – 144kW Units M-45-02 TYTAN Manual Revision - Date: 01 – 11/16/07 9